YAMAHA
1991 - 2012 YAMAHA PW 80

PW 80 (1991 - 2012)

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Yamaha PW 80 [1991–2012]: A Timeless Trainer for Tomorrow’s Trail Champions

Introduction

The Yamaha PW 80 is a motorcycle that needs no introduction for families entrenched in off-road riding. Produced for over two decades, this pint-sized powerhouse has been the first taste of freedom for countless young riders. Designed as a bridge between play bikes and serious machines, the PW 80 combines approachability with just enough grit to inspire confidence. Whether you’re a parent teaching your child to navigate trails or an adult revisiting the joys of motorcycling, this Yamaha remains a benchmark in the 80cc category. Let’s dive into what makes this generation a legend.


Design: Compact, Colorful, and Kid-Proof

The PW 80’s design screams “friendly.” With a seat height of 635 mm (25 inches) and a dry weight hovering around 57 kg (125 lbs), it’s built for accessibility. The steel backbone frame is simple yet robust, wrapped in Yamaha’s signature Racing Blue or Team Yamaha Blue/White livery—a palette that hides dirt well and looks fast even when parked.

The proportions are mini-moto perfection: a 1055 mm (41.5-inch) wheelbase provides stability, while 185 mm (7.3 inches) of ground clearance lets it hop over roots and rocks without scraping. The narrow bodywork ensures even the smallest riders can plant their feet firmly. Controls are minimalist: a single analog speedometer (missing on earlier models), a kickstarter, and a thumb throttle that’s easier to manage than a twist grip for novices.


Engine and Performance: Two-Stroke Simplicity

At the heart of the PW 80 is an air-cooled, 79cc two-stroke single with a reed-valve intake and Yamaha’s Autolube oil-injection system. This engine is a masterclass in friendly power delivery. With 4.4–4.8 HP peaking around 5,500 RPM and 6.3 Nm (4.6 ft-lbs) of torque, it’s no fire-breather—and that’s the point. The powerband is linear, with no sudden hits, making it predictable for learners.

The 3-speed automatic transmission (later models) is a standout feature. There’s no clutch lever—just a gear selector and go. Beginners can focus on balance and throttle control without stalling. For purists, early models offered a manual clutch, but the auto setup became a hallmark. Top speed? Around 55–65 km/h (34–40 mph), which feels thrillingly fast when you’re nine years old.

Fueling comes via a Mikuni VM15 carburetor, simple to tune and forgiving of irregular maintenance. The two-stroke’s exhaust note is a nostalgic buzz, though aftermarket silencers (available at MOTOPARTS.store) can muffle it for backyard-friendly rides.


Handling: Lightweight Agility Meets Forgiving Dynamics

Throw a leg over the PW 80, and the first thing you notice is how light it feels. At 61 kg (134 lbs) wet, it’s easy to maneuver, whether you’re dodging cones in a parking lot or picking through singletrack. The telescopic fork offers 110 mm (4.3 inches) of travel, paired with a monocross rear shock providing 95 mm (3.7 inches). Suspension is plush enough for small jumps but soft enough to absorb beginner mistakes.

Drum brakes front and rear are adequate for the bike’s speed. They lack bite but encourage smooth modulation—critical for teaching proper braking technique. The 70/100-19 front and 90/100-14 rear tires (knobbier on enduro models) grip well on dirt, though upgrading to modern rubber (available here) enhances cornering.


Competition: How the PW 80 Stacks Up

The 80cc minibike segment has always been competitive. Here’s how the Yamaha fares against rivals:

  • Honda CRF80F: Honda’s four-stroke is quieter and torquier, with a taller seat height. Better for trail purists, but heavier and more complex to maintain.
  • Kawasaki KLX110: The KLX’s clutchless manual transmission bridges the gap between auto and manual. Plusher suspension but pricier.
  • Suzuki DR-Z70: Smaller and milder, the DR-Z is a better fit for very young riders but lacks the PW 80’s growth potential.

The Yamaha’s edge? Sheer simplicity. No radiators, no clutch cables—just a carburetor and a spark plug. It’s the bicycle of motorcycles, and that’s a compliment.


Maintenance: Keeping the Buzz Alive

The PW 80 thrives on neglect but rewards attention. Key tips:
1. Two-Stroke Oil: Use high-quality injector oil (we recommend MOTOPARTS.store’s synthetic blend) to prevent piston seizures.
2. Air Filter: Clean the foam filter after every muddy ride. Swap it for a high-flow kit (available here) for better breathing.
3. Spark Plug: NGK BR8ES plugs foul easily if the bike idles too much. Keep spares in your toolkit.
4. Suspension: Grease the swingarm pivot annually. Upgrade the rear shock for heavier riders.
5. Carb Tuning: A 20-minute job. Adjust the pilot jet for altitude changes and clean the bowl yearly.


Conclusion: The Bike That Builds Riders

The Yamaha PW 80 isn’t about specs—it’s about smiles. It’s the bike that teaches cornering by leaning into grassy fields, that turns backyard hills into Endurocross stages, and that parents secretly ride after the kids go to bed. While modern minibikes offer flashier tech, the PW 80’s charm lies in its no-nonsense approach. It’s a motorcycle reduced to its purest form, and that’s why it remains relevant.

Whether you’re restoring a 1991 model or tweaking a 2012 edition, MOTOPARTS.store has the OEM and upgraded parts to keep your PW 80 buzzing for another decade. From performance reeds to grippy footpegs, we’ve got your back—because every legend deserves a long encore.




Specifications sheet

Engine
Stroke: Two-stroke
Max power: 4 kW | 5.0 hp
Max torque: 6 Nm
Fuel system: Carburettor (Mikuni VM15/1)
Max power @: 5500 rpm
Displacement: 79 ccm
Bore x stroke: 47.0 x 45.6 mm (1.9 x 1.8 in)
Configuration: Single
Cooling system: Air
Compression ratio: 6.6:1
Lubrication system: Yamaha Autolube (2-stroke oil injection)
Number of cylinders: 1
Dimensions
Wheelbase: 1055 mm (41.5 in)
Dry weight: 57
Wet weight: 61
Seat height: 635 mm (25.0 in) adjustable
Overall width: 640 mm (25.2 in)
Overall height: 880 mm (34.6 in)
Overall length: 1540 mm (60.6 in)
Ground clearance: 185 mm (7.3 in)
Fuel tank capacity: 5.0 L (1.32 US gal)
Drivetrain
Final drive: chain
Chain length: 108
Transmission: 3-speed automatic (wet, multiple-disc clutch)
Rear sprocket: 47
Front sprocket: 15
Maintenance
Rear tire: 90/100-14
Engine oil: SAE 10W-30
Front tire: 70/100-19
Spark plugs: NGK CR8E
Spark plug gap: 0.6
Engine oil capacity: 0.8
Transmission oil capacity: 0.8
2-stroke oil tank capacity: 1.3 L (for Yamaha Autolube system)
Engine oil change interval: Every 6 months or 1,000 km
Additional Notes
Color options: Team Yamaha Blue/White, Racing Blue
Starter system: Kick
Recommended fuel: Unleaded gasoline with 2-stroke oil premix (50:1 ratio)
Chassis and Suspension
Frame: Steel tube backbone
Rear brakes: Drum brake
Front brakes: Drum brake
Rear suspension: Swingarm with monocross shock
Front suspension: Telescopic fork
Rear wheel travel: 95 mm (3.7 in)
Front wheel travel: 110 mm (4.3 in)






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